Case studies

Cheshire Concrete Products

Cheshire site

Bespoke clamps

The Bolzoni Meyer block clamp helps the trucks work efficiently, quickly and accurately.

Cheshire site

Constant loading

Around 20 loading operations are performed every day, moving product from the stock yard to the delivery lorries.

Cheshire site

Intensive operations

With millions of concrete blocks produced every year, the CESAB Drago H300s work intensively moving blocks from the conveyor belt.

With production set to reach 15 million concrete blocks a year, Cheshire Concrete Products supplies to builders merchants for public sector and housing projects across the North West.

The company’s Middlewich site produces five million blocks a year and its new seven acre site in Llay, North Wales will make around 10 million concrete blocks a year in a new 20,000ft² factory.

This rapid growth has made strong, reliable forklifts a critical part of the operation, moving packs of blocks from the conveyor belt in the factory to the stock yard where they are stacked in cubes.

As a local, trusted forklift supplier, Andy Evans from CESAB dealer Global Materials Handling was asked to discuss the replacement of the existing fleet. After a review, he recommended the CESAB Drago H300 as a powerful, reliable, high performance forklift.

The CESAB range is manufactured in Europe using TPS*, which is certified to ISO 14001 and widely regarded as one of the world’s best manufacturing systems.

Global Materials Handling has supplied three diesel CESAB Drago H300s, one for Middlewich and two for Llay.

Jim Woodyer of Cheshire Concrete Products: “The CESAB trucks are making a significant contribution to productivity because they are very robust, well engineered and perform consistently well in a demanding work environment.”

Global arranged for the Drago to have a Bolzoni Meyer block clamp fitted, which is a bespoke piece of equipment for handling the kind of packs that Cheshire Concrete Products produces.

Jim Woodyer: “The drivers tell us the trucks are working better than their predecessors over the course of a shift, are much easier to use and more comfortable. When you are in a truck for the best part of ten hours, the environment inside the forklift cab has to be right for the driver to function well and operate the truck easily and productively.”

Working with Global Materials Handling as a trusted regional dealer means that Cheshire Concrete have access to the highest quality products and reliable, local support. The deal includes a full maintenance agreement, with service and breakdown cover, to ensure up-time is maximised.

Andy Evans of Global: “We’ve been delighted to help Cheshire Concrete Products enhance productivity on both sites. Good materials handling equipment is at the heart of any strong manufacturing operation and will make a huge difference to productivity, safety and operator satisfaction.”

*Toyota Production System

We need equipment that we can completely rely on, that will perform to the highest level throughout ten hour shifts. All the forklifts have to be tough and durable and help to make operations as straightforward as possible, as well as comfortable for the driver.
Jim Woodyer, Cheshire Concrete Products..

Park Cakes Case Study

Park Cakes is the UK’s leading manufacturer of retailer own brand cakes, with up to 3000 employees producing a range of over 130 year-round and seasonal product lines.

The highest operational levels are expected, with Park Cakes’ Oldham site certifed to ISO14001 environmental standard and only one of a handful of food manufacturing locations to be awarded Silver Status under Marks & Spencer’s Plan A programme.

When it decided to upgrade its material handling equipment, Park Cakes recognised that it needed more dedicated, tailored service and support than it had received previously. Safety was also a critical factor with up to 2000 people on the Oldham site. Haydn Winterbottom, Park Cakes: “Safety was our number one priority as Oldham is a huge, busy site where vehicles and people are on the move at all times. We aim for a zero accident environment. When we spoke to Global Materials Handling and they explained the various safety options and excellent visibility through the mast of the Cesab range, it became a clear cut decision.”

There are 32 Cesab counterbalanced forklift and warehouse trucks in operation, including P200 and P300 powered pallet trucks, R314 reach trucks, Drago 180 forklift trucks, M318 4-wheel gas forklift trucks and B210 and B215 3-wheel electric trucks.



Roydon Case Study

Based in Swinton, near Manchester, Roydon Polythene Ltd and Roydon Polythene (Exports) Ltd are part of the Roydon Group plc, a provider of complete waste management and recycling solutions.Roydon Polythene is a market leader in the recycling and reprocessing of plastic lm from the industrial, commercial and post consumer industry sectors. Managing more than 10,000 tonnes of recycled materials each year, Roydon Polythene is an Environmental Agency approved recycler with an ISO 9002 certi ed plant.

Roydon Polythene (Exports) manages the recycling of waste materials such

as plastics, paper, metal and WEEE at government or environment agency registered facilities. Its Swinton operation is fully licensed by the Environment Agency, with a large dry storage area of 13,000 square metres that handles in excess of 50,000 tonnes of mixed dry recyclable waste each year.

The materials handling operations are intensive, with forklifts working 24 hours a day from Monday to Thursday and daytime hours on Fridays. The plastic bottle sorting line handles 100 tonnes per shift, with forklift trucks transporting between 160 and 180 tonnes of plastic bales each day.